SRM training · Part 5 / 8

Quality inspection: inline, final and AQL

Audio narration · listen first

Quality inspection means checking a lot before it goes to the customer, but good inspection is not done only at the end. An inline inspection catches a defect before it spreads across the run, while a final inspection gives an accept or reject decision based on a sample drawn from the lot. AQL is the international method for deciding by sample without checking every product.

In this part

  • You tell when and why inline, mid-production and final inspections are done.
  • You learn the logic of AQL: the sample size changes with the lot quantity.
  • You learn to read from the list which supplier order an inspection is linked to and who carries it out.
  • You see that when a defect is found, the corrective action is tracked from opening to closing.
Quality inspection: inline, final and AQL: Pimland SRM screen
In the inspection list, every row is an inspection: supplier order number, test requirement (final, inline or mid-production inspection), order status and inspector. Inspections for the same order are planned on separate rows.

Terms in this part

Inline (mid-production) inspection
The quality check made at regular intervals while sewing is under way, starting with the first pieces, that catches a defect before it repeats across bulk.
Final inspection
The last inspection, made on a sample drawn from the lot after pressing and packing are complete, that gives an accept or reject decision.
AQL
Acceptable quality limit: a method based on the ISO 2859-1 tables that lets you decide from a sample instead of the whole lot.
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· Pimland Academy team